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This
build report is taken from an article in the January 1992 magazine
CAR BUILDER.
The magazine no longer exists but the car does!

A
manufacturers claim of £800 on-the-road seemed a little on the optimistic
side, a more sensible budget of £3000 has achieved a very smart
little roadster Richard Mann is the person responsible.
Something
like the Newark Kit Car Show can be very frustrating when you're
just out of school and your pennies are worn out from being rubbed
together Richard was nineteen when he went to the 1987 Newark show.
Having been interested in model making, the thought of building
a proper car was really not too wild.. Taking on a job as a machinist
was also a good move. He noticed the JC Locust at the show and was
interested by the £800 on the- road estimate advertised by the company.
Luckily he didn't believe all that he read and came up with the
sum of £3000 for a decent quality build using the Locust plans and
lots of elbow grease. Surprisingly Richard's dad was very much in
favour of the project but his mum had a word or two to say. It looks
like her historic order for a poodle had to be honoured if the Locust
was to get the go-ahead! September 1987 was the auspicious date
when the Locust and the poodle started arriving. The poodle arrived
all in one go but the Locust didn't. Its engine was the first main
purchase a standard Escort/Cortina 1600 X-flow That was it, the
plans had to be ordered now that the engine was in the garage Smart
move Richard. Mr Mann had bought his first car only nine months
before the Locust project and although he had been a witness to
his father's car maintenance operations, he hadn't really partaken
of them before. The plans were ordered while the Locust was still
under the wing of John Cowperthwaite's JC Sportscars. A few weeks
after they were ordered, they still hadn't arrived. A quick 'phone
call had them on the doorstep the next day Having studied the plans
for a while the first big outlay was for the steel chassis. After
all, you've got to have something to bolt the alloy-clad wood and
GRP mouldings onto. Very few plan-car makers end up welding up their
own chassis. 'It really has been sent' was the JC response to enquiries.
So it had. it just spent six weeks in another ethereal plane somewhere
between JC's premises and Richard's home in Retford, Nottinghamshire.
Funny how these delivery companies are always to blame, not the
manufacturers. Richard recalls that the trailing arms for the live
axle arrived some days later and selected other pieces arrived in
their own good time. Never mind, it was all ok when it eventually
got to Retford. Storage space wasn't such a problem as Richard had
decided to get bits separately instead of bringing in a donor vehicle.
The £60 Ford engine got a rebore and a gearbox and axle cost £20
the lot. Steel wheels with tyres were found to help keep the rolling
chassis mobile. All other parts came from a selection of vehicles.
An Escort loom, Rover handbrake and the heater and

Above:
This is the body prior to fitment onto the chassis. The basis for
its construction is aluminium clad' wooden panels which combine
to make a very strong yet cheap to build structure.

Below
As above but fitted onto the chassis.
tank
from a Spitfire. As ever with this kind of kit, modifications were
necessary to shorten the propshaft, lengthen the steering column
and alter the Herald pedals. The pedals needed shortening at the
lower ends and lengthening at the upper ends to poke through the
ply bodywork. This, as Richard was to find out considerably reduced
the original mechanical advantage and made for a heavy clutch action
and slightly reduced braking power Nevertheless, it also meant a
quicker throttle action, no doubt. Surprisingly enough, Richard
reports no major problems with the build-up. Many have come to perceive
these plan-built cars as genuine tests of initiative, enthusiasm
and manual skill. it looks like most everything went where it was
meant to without a great deal of fuss. It was 'rather tricky' modifying
the Escort loom to fit the Dolomite gauges and the bonnet had to
be curved by hand, with the aid of a six-inch diameter drain pipe
section. First attempt wasn't too successful -- a kink around the
carburettor aperture -- but the second try was remarkably good,
'using a template of the nosecone and bulkhead'. Unfortunately the
build manual was just a bit on the sketchy side after the description
of building the wood tub and skinning it with alloy sheet. There
was no mention of where to put the lights and no reference to Construction
and Use regulations on lighting (or anything else, probably). JC
weren't able to answer questions directly when Richard phoned them
for advice. Having had a rough ride with delivery dates anyway he
became even more disinclined to use JC as a source of information.
No matter he was able to sort out all the problems without calling
in

Above:
Triumph Dolomite instruments were used in the dash. The whole interior
took quite some time although a local person helped with the stitching.

Below:
The end result more than justifies the time spent. T&J has used
the car for demonstrations
professional
advice I knew how most things should be and was able to manufacture
parts to get around small problems. That I enjoyed doing, so they
weren't problems to me'. Until T&J Sportscars took over the
project starting in 1989, Richard was left to make several things
at home. 'The clever idea of using plans and wood was well thought
out and proved easy to put together. Headlamp and indicator mounts,
wing stays and a rear number plate mounting bar numbered among his
fabrications 'Many of the extras I made are now available from the
factory'. The homework stretched into the trim job, with the carpet
and seats included. Grey and black carpets were edge-trimmed in
red and a local person helped with stitching up the leathercloth
covers for the custom-bunt seats. The dash also got leathercloth
covering. Hand stitching accounted for the gaiters around the handbrake,
the dip switch and the roll bar Overall, Richard is pleased with
the way that the build went 'The build was quite good and the body
went together very well. The clever idea of using plans and wood
was well thought out and proved easy to put together'. There was
a great deal to be learned in the build process and Richard enjoyed
most of it even making the bonnet'. There were a few problems which
I expected, but I didn't realise it would take as long as it did
and involve so much work'. Sometimes several attempts had to be
made to get new fabrications correct. There was absolutely no hassle
over registration. Richard was expecting a full car inspection but
the standard MOT was all that was needed. In fact he feels that
there should perhaps be a tougher test for newly built kit cars
(Don't worry Richard, there will be before too long). Adrian Flux
and Co. organised the insurance and there wasn't a problem even
when the engine modifications were mentioned. A deposit of £30 was
required. The engine ended up with a Kent BEF2 cam, twin 40DCOE
Webers and a Janspeed exhaust manifold. Out on the road, the Locust
performed very well indeed. It pulls very quickly up to a good cruising
speed (we can't print what you wrote Richard) and is unnervingly
quick around the country lanes. 'A pleasure to drive'. That clutch
was a bit heavy until he got used to it and he soon did, with at
least 20 miles per day added to the total. After around 8500 miles
though, there were some stress cracks in the alloy sheet and it
also became obvious that the suspension was too hard, especially
at the rear. T&J have suggested 100lb rate rear springs as opposed
to the massive 250lb rate fitted. When driving around with Lotus
Sevens and Elans the locust holds its own quite nicely but the hot
hatches have the edge at top end speeds. T&J have used Richard's
Locust as their display car at Stoneleigh and Newark in 1989 and
also as their demo for a weekend. In addition to that involvement
Richard has also become the Locust secretary of the Moss Owners
Club and a member of the Mongrels Kit Car Club at Lincoln. 'It keeps
me in touch with news and events and gets me and my car out and
about'. Further improvements to the Locust might include a complete
change of spring rates when T&J come up with the full specification
and the rear has already been lowered 1 1/2" with the addition of
a shorter Panhard rod. A new exhaust could be in the offing, as
well as a brake servo and a more powerful 160bhp X-flow engine.
Would Richard build another car? Yes. He was thinking about a GTM
Coupe but figured out that the budget would have to be in the region
of £8/9000 for a concours example. That's getting into Cobra money
but all choices will have to wait until funds permit. Towards the
end of 1990, Richard and his Locust were involved in a head-on collision
totalling some 80mph. Most of the impact was absorbed by the front
offside and the van involved was written off completely Richard
(and, we presume, the other driver) walked away unscathed and the
locust got a substantial rebuild. T&J were particularly helpful
during this rebuild and speeded things up a lot for Richard. There
was substantial damage to the front half of the chassis and also
to the woodwork but it was all fairly straightforward to renew after
T&J had efficiently repaired the chassis. Stiffer alloy was
used to sheet the new wood panels. New trim, new colour for the
GRP panels, and a generally smarter overall look. That's undoubtedly
proof of the strength of plywood in a car's structure If it had
just been a simple ladder frame with non-structural GRP panels perched
on top, who knows what the result may have been? The car is now
back on the road after a six month repair job and the new Honda
Montreal blue for the GRP sections in contrast with polished bare
alloy looks a real treat. A very ambitious effort for a first car
build, although Richard still thoroughly recommends the experience
to anyone who has the time to undertake the many jobs involved.
Body/chassis kits too easy for you? Try a plan-built car.

Above:
The 1600cc Ford crossflow was rebored and further modifications
included the fitment of a Kent BEF2 camshaft twin 40DCOE Webers
and a Janspeed exhaust system. All of which helps to provide suitable
performance for such a car
Below:
A recent photograph of the car at Newark 1999 it still looks as
good as it did in the above article.

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